Blog
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X-Ray Void Analysis: Criteria That Match the IPC Class
Solder voids in electronics often look like critical defects, but they are a natural part of the manufacturing process. This article demystifies X-ray void analysis, explaining the IPC-A-610 standards and why the location of a void is more important than its size for ensuring long-term product reliability.
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The Mechanics of the Clean Edge: A Guide to Reliable Castellations
Discover the mechanics behind creating reliable castellated edges on your PCBs. This guide explains how to prevent common failures like copper tearing and solder bridging by focusing on correct geometry, anchor vias, surface finish, and clear fabrication notes.
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The Invisible Abrasion: Why ENIG Fails on Edge Connectors
Standard ENIG gold plating is often too soft for edge connectors, leading to rapid abrasion, connection failure, and costly field recalls. Understanding the difference between soft ENIG and durable Hard Gold is critical for designing reliable hardware.
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The Silent Killer of Yield: Why Your MLCCs Keep Cracking (And It’s Not the Placement Machine)
When MLCCs crack and yield drops, don’t blame the pick-and-place machine. The true cause is almost always board flex during depaneling, which creates a telltale 45-degree crack signature that can lead to field failures long after the board passes factory tests.
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The Physics Don’t Lie: Counterfeit Detection Beyond the Label
Visual inspection is no longer enough to stop sophisticated counterfeit components. To protect your supply chain, you must go beyond the label and use V-I curve tracing to interrogate the physics of the device and verify its authenticity against a known golden unit.
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The Invisible Gap: Why Your Paste Fails Before the Oven
Many SMT defects like bridging and voiding are blamed on the reflow oven, but the root cause is often cold slump—the solder paste spreading and collapsing at room temperature due to poor handling and environmental moisture. This invisible failure happens long before the board sees any heat.
